Around the world in a shopping cart

Also posted on Resilience.

Christopher Mims had just embarked on his study of the global retail supply chain when the Covid-19 pandemic broke out. Quickly, he found, affluent consumers redoubled their efforts at the very activity Mims was investigating:

“Confronted by the stark reality of their powerlessness to do anything else and primed by a lifetime of consumerism into thinking the answer to the existential dread at the core of their being is to buy more stuff, Americans, along with everyone else on Earth with the means to do so, will go shopping.” (page 6-7; all quotes here are from Arriving Today)

Arriving Today is published by Harper Collins, September 2021.

More than ever, shopping during the pandemic meant shopping online. That added complications to the global logistics systems Mims was studying, and added another strand to the story he weaves in Arriving Today: From Factory to Front Door – Why Everything Has Changed About How and What We Buy. (Harper Collins, 2021)

The book traces the movements of a single, typical online purchase – a USB charger – from the time it leaves a factory in Vietnam until it’s delivered to a buyer in the US. Sounds simple enough – but it’s an immensely complicated story, which Sims tells very well.

In the process he dives into the history and present of containerized shipping; working conditions for sailors, longshoremen, truckers, and warehouse employees; why items are scattered around a “fulfillment center” in the same way data files are scattered around on a computer drive; the great difficulty in teaching a robot to pick up soft packages wrapped in plastic film; and why no supercomputer can calculate the single best route for a UPS driver to take in making a hundred or more deliveries in the course of an average day.

How long can this system continue to swallow more resources, more small businesses, more lives? If there is a major weakness to Sims’ treatment, it is in suggesting that the online retail juggernaut must, inevitably, continue to grow indefinitely.

A key issue that is absent from the book is the energy cost of the global supply chain. Sims devotes a great deal of attention, however, to the brutal working conditions and relentless exploitation of working people in many segments of the delivery system. At the very least, this evidence should lead one to wonder when a tipping point will be reached. When, for example, might workers or voters be driven to organize an effective counterforce to insatiably acquisitive billionaires like Jeff Bezos? When, more grimly, might the portion of the population with discretionary income become so small they can no longer prop up the consumer economy?

“Taylorism – the dominant ideology of the modern world”

The unifying thread in Sims’ presentation is this: “Taylorism” – the early 20th-century management practice of breaking down factory work into discrete movements that can be “rationalized” for greater company profits – has now turned many more sectors into assembly lines. Today, Sims writes, “the walls of the factory have dissolved. Every day, more and more of what we do, how we consume, even how we think, has become part of the factory system.”

The factory system, in Sims’ telling, now stretches across oceans and across continents. It finds clear expression in facilities that are owned or controlled by the management practices of Amazon. In Amazon’s sorting, packing and shipping facilities, what makes the company “particularly Darwinian” is the floating rate that constantly and coldly passes judgment on employees.

With warehouse work divided into discrete, measurable and countable tasks, management algorithms constantly track the number of operations completed by each worker. Those who perform in the bottom 25% are routinely fired and replaced. As a result, Sims writes, “most workers in an Amazon warehouse are constantly in danger of losing their jobs, and they know it.”

There is no paid sick leave, so cash-strapped employees often have no choice but to work even when injured or sick. (Free coffee and free Ibuprofen are made available to help them work through fatigue or pain.) But if ill health causes a drop in performance they won’t “make the rate” and they will be fired. Those who are exceptionally physically fit, and who seldom get sick, are still likely to be worn down by the relentless pace eventually.

To replace workers, Sims says, “the company has all but abandoned interviewing new hires.” Screening and training new employees can be expensive processes, but they are processes in which Amazon invests little. A constant cohort of new employees are dropped into the stream and they simply sink or swim:

“Everyone I talked to about their first months at Amazon said that the attrition rate they witnessed was greater than 50 percent in the first two months.” (page 209)

Some companies might regard high employee turnover as a huge liability. For Amazon, Sims explains, high turnover is not a bug, it’s a feature. The turnover allows the company “to grab only the most able-bodied members of America’s workforce” (page 235) and to constantly replace them with new employees who haven’t yet gotten sick or injured.

If that weren’t enough, the high turnover benefits Amazon in another important way: “it makes it almost impossible for workers to unionize.” (page 210) 

UPS trucks in Manhattan, 2010. Photo by Jeremy Vandel, licensed under Creative Commons Attribution-Non Commercial license.

The last mile

“[Amazon’s] relentless measurement, drive for efficiency, loose hiring standards, and moving targets for hourly rates are the perfect system for ingesting as many people as possible and discarding all but the most physically fit.” (page 235-236)

As Amazon’s share of retail shopping grows and it Taylorizes its warehousing, there is another big link in the supply chain in which the company sees opportunity to slash worker compensation and boost corporate profits.

Until recently transportation of packages between sorting centers, and along the “last mile” to customers’ doorsteps, has been controlled by a wide array of trucking companies. One of the biggest of these companies, UPS, is a throwback to a day when most truck drivers were unionized, well paid, and received benefits like paid sick days, company health insurance, and pensions.

A driver for UPS is well trained, often very experienced, and learns to “go from stopping their truck to getting a package out of it in nine seconds.” (page 271) But a full-time driver for UPS also makes more than $30/hour plus benefits. Jeff Bezos, who increased his wealth by $65 billion in the first year of the pandemic, covets the paycheque of that UPS driver, along with the paycheque of anyone else in the supply chain whose job, if it can’t be robotized, could be turned over to a minimum-wage gig worker, aka “independent contractor”.

UPS and FedEx, Sims writes, together have 80 per cent of the US package delivery business. FedEx, along with nearly all other parcel-delivery companies, pay roughly minimum wage, with minimal benefits. Care to guess which company Amazon would like to emulate?

Indeed, as of 2018 Amazon itself has roared into the delivery business. “By the middle of 2020s,” Sims writes, “Amazon Logistics … is projected to take the number one spot from UPS.” (page 252)

Citing the research of Brandeis University professor David Weil, Sims concludes:

“Everything about Amazon’s decision to hire delivery companies that hire drivers, rather than hiring those drivers directly, is about pushing down wages, eliminating workplace protections, evading liability in the event of accidents, avoiding workplace litigation, eliminating the expense of benefits, and eliminating the possibility of drivers ever unionizing ….” (page 278)

In the last sentence of his book, Sims cites the 100 billion packages per year now shipped through the online retail supply chain, and he exhorts us to “imagine a future in which that number has doubled or tripled; imagine a future in which it is the way virtually every finished object gets anywhere.” (page 288)

Let’s imagine: Factory jobs in every sector will have moved to the lowest-wage countries with adequate industrial capabilities. Formerly well-paid factory workers in Rust Belt towns will compete for Amazon warehouse jobs that offer them minimum wage, for as many months as their bodies can sustain the constantly accelerating pace of simple repetitive tasks. Robots will have replaced human wage-earners wherever possible. And last mile delivery drivers will take orders from Amazon but receive their meager paycheques from other companies whose names most of us will never see.

In that paradise of capitalist productivity, who besides Jeff Bezos will still have enough income to fill their shopping carts?


Image at top: Your Cart is Full, composed by Bart Hawkins Kreps from public domain graphics.

quiet passage

PHOTO POST

We’ve slipped into a new year, but perhaps not yet into a new winter.

With no ice on the lake and patchy ice on the marshes, moisture rises to the sky and cloud mutes the light of many sunsets and sunrises.

 

She Sells Seashells (By the Lakeshore)

 

Swells Come Ashore

The morning of January 2nd was one glorious exception, as a bright sun rose in time to light up the freshly fallen snow.

Light in the Woods 1

 

Light in the Woods 2

 

Light in the Woods 3

The shipping season on Lake Ontario, typically finished by the end of December, is still in swing with two ships coming to port in the past week.

Shipping Lane 1

Shipping Lane 2

At the end of December we also had a fortuitous patch of clear sky, as the Long Night’s Moon rose over the lake before 5 pm.

Long Night’s Moon

This full moon, named for its proximity to the Winter Solstice, is often also called the Cold Moon –  but this year even the nights have been mild.

Do the birds expect the warm trend to carry through January? I couldn’t help but wonder when I saw this Great Blue Heron on January 4, a good month later in the season than I had spotted any herons in previous years.

Winter Vigil


Photo at top of page: Fragments (click here for full-screen view)

How we went from “makers” to “trash-makers” – and how to get back

Also published on Resilience


Why do we have so much stuff? Why is it so hard to find good stuff? And when our cheap stuff breaks, why is it so hard to fix it?

These questions are at the heart of our stories in 21st century industrialized nations, and these question are at the heart of Sandra Goldmark’s new book Fixation: How to Have Stuff Without Breaking the Planet.

As a theatre set designer Goldmark is attuned to the roles that things play in our personal stories. As a proprietor of a New York City “fix-it” shop, she understands why people want to keep and repair broken things, and why that is often unreasonably difficult. 

Fortunately for us she is also a darn good writer, whether she’s discussing the details of a damaged goose-neck lamp or giving an overview of a globe-spanning logistics system that takes materials on a one-way journey first to far-off factories, then to warehouses and stores, then to our homes, and finally, too soon, to our landfills. 

A copy of Fixation is one of the best gifts you could give or receive this season.

Linear Economy. Port trucks lining up for crane at Halifax loading dock.

Early in the book Goldmark asks why we are so attached to things, even when they have broken and it is more work to get them fixed than to buy new. This attachment, she says, is not pathological and indeed is at the very heart of being human. While many animals use simple tools, such as picking up a rock to crack nutshells, only humans make a point to save those tools. Living “in the moment” is great, but making preparations for the future is a key to our evolutionary success. Storing, maintaining, even loving our tools is thus a big part of human cultures.

The balance is seriously tilted, nevertheless, by an economic machine that depends on us buying more, all the time, and in particular buying new. Goldmark uses Ikea as a case study, describing their concerted effort to persuade customers that furniture is fashion, and we should buy new tables almost as often as we buy new clothes.

Then, too, there is carefully planned obsolescence, in products that we otherwise might keep for many years. Apple’s famously hard-to-replace batteries provide one example. Goldmark also describes an almost-durable desk lamp, which can be counted on to break because there is a plastic component where the lamp joins the gooseneck – that is, precisely where there is repeated motion and stress. Goldmark writes:

“Plastic is, very simply, a pain in the butt to fix. It’s hard to glue, and once compromised—cracked, scratched, nicked—it’s very hard to do anything useful with it at all. If you’ve got a plastic finish on something, you can, maybe, paint it or touch it up. But when plastic is used on component parts that take any stress, especially moving parts, it can mean that one small break makes the entire object useless.”

Placement. Loading “boxes” onto container ship, Halifax.

While plastic plays a big role in the factory-to-landfill pipeline, so too does cheap energy and international wage disparity:

“When  a  manufacturer  might  be  paid  three  dollars  per  hour  to  make  a  coffee machine in China or India, when raw materials and fuel for shipping are cheap, and a fixer in the States requires at least minimum wage, and hopefully more, it’s easy to see how making new cheap stuff became the dominant model.”

Thus in the United States in 2018, Goldmark writes, people spent about $4 trillion on new stuff but only $17.5 billion on used goods.

And while Americans like to celebrate their historical prowess as “makers”, not much is Made In America anymore. The makers, Goldmark writes, have been reduced to trash-makers. And unfortunately as the skills in making things atrophied, so too did the skills in repairing things.

Nudge. A tug guides a container ship to the wharf, Halifax harbour.

Getting beyond this unsustainable economy will require changes in attitudes, changes in education, changes in the manufacturing and retail chains, changes in wage allocations. Goldmark addresses all of these weighty subjects in beautifully accessible ways. With a nod to Michael Pollan, she rewrites his food mantra to apply to all the other things we bring home:

“Have  good  stuff  (not too much), mostly reclaimed. Care for it. Pass it on.”

Donating used goods helps, she writes, but “donating alone is not enough. If we’re not buying used ourselves, then we’re just outsourcing the responsibility of ‘closing the loop.’”

Caring for our things is both a simple and a complex undertaking. That means taking time to seek out quality items which will last and which can be repaired. It means promoting and honouring “embodied cognition” – simultaneous learning by head and hands, as practiced by people skilled in diagnosing and repairing. It means supporting companies that repair and resell their own products, and supporting local repair shops so they can pay a living wage.

As humans we will always want, need and have things, but our current way of life is unsustainable and we need to do much better. The good news, she says, is that

“We have the tools. We can build a better, circular model of care, of stewardship, of maintenance. A model where we value what we have.”


Photo at top of page: Freight yard at sunrise. Fairview Cove Container Terminal, Halifax, Nova Scotia. August 29, 2018. (click here for full-screen view)

 

what a difference a day makes

We think of ice as solid, stable, slow to change, especially during a record-breaking cold snap. But on the shoreline of Lake Ontario the ice is always dynamic, changing from day to day and from hour to hour.

Waves pushed by a stiff wind can shatter and dissipate a thick sheet of shore ice overnight – or the spray from breaking waves can add many layers to that ice.

Just Before Dawn – December 28, 7:45 am (click images for larger view)

The steam that rises from the relatively warm lake water billows up to the clouds – or freezes against any solid cold surface.

Steamship – Dec 27, 9 am. This freighter was approaching the St. Marys Cement pier.

Through the cold weather, year-round resident water birds – Canada geese, mute swans, and several species of ducks – continue to feed in the shallows.

Ducks in a row – Dec 28, 8:40 am

Not so common is a bird that sometimes travels from the north along with the Arctic air. This Snowy owl (likely a first-year female) was bathed in the warm light of sunset on the breakwater.

Snowy Owl – Dec 28, 4:25 pm.

On the pebbles and the icicles right at the shoreline, water cycles through all its states continuously. Water vapor rises from the lake, condenses into mist, freezes into hoar-frost or solidifies into clear ice, before a wave or two washes across, either melting the ice it touches or freezing into thicker ice.

Frost Forest – Dec 28, 9 am

Even on the surface of the Bowmanville Marsh where no liquid water is to be seen, the ice changes hour by hour.

Morning Feather – Dec 27, 9:30 am

Though the temperature only rises to about –10°C, the weak winter sun dries the ice crystals off this tiny feather. And the feather, in turn, shapes the solid ice beneath it, catching and reflecting just enough warmth to carve out a tiny crater in the ice before the cold night returns.

Evening Feather – Dec 27, 5:05 pm

What a difference a day makes.


Top photo: Morning Flight, Dec 28, 8:05 am (click here for larger view)

Special Delivery: Moving 4,000,000 Tonnes

St Marys mine – Article Index

The St Marys Cement Underground Expansion Project envisions extracting 4 million tonnes of limestone each year from a new mine beneath Lake Ontario on the south side of Bowmanville.

To understand the scope of the project and its possible environmental effects, it helps to look at the logistics: how much transport capacity does it take to move 4 million tonnes per year?

St Marys says that the limestone will be shipped out as aggregate “using existing road, rail and/or dock infrastructure.” These three shipment methods have very different environmental effects, and presumably there will be further detail on the likely mix of shipping modes in the Environmental Assessment.

In coming to terms with the quantities involved, however, marine shipping is the easiest to picture. The bulk carrier Capt. Henry Jackman is a frequent visitor to the St Marys dock. It carries up to 30,550 tons of cargo (source: boatnerd.com) or 27,715 tonnes. To haul away 4 million tonnes, the Capt. Henry Jackman (or similar-sized ship) would need to make 144 trips. This would equal about 4 trips per week during an eight-month shipping season.

Since outgoing shipments of aggregate would be in addition to all the current in- and out-going shipments at the St Marys dock, one key question is: how many boatloads of aggregate could be shipped out each year assuming there are no significant changes to the docking infrastructure?

While marine transport is by far the most efficient in terms of fuel consumed per tonne per kilometer, the market for aggregate may not favour bulk port-to-port shipment. If most of the limestone aggregate is destined for construction projects scattered all around the Greater Toronto Area, then trucking will be the most cost-effective shipping method.

Suppose all the aggregate were trucked to market. Using a round figure of 20 tonnes per truck load, the 4 million tonnes would be 200,000 truckloads per year – about 770 loads each day if the hauling is done five days/week, or about 550 loads per day if hauling continues every day of the week.

There is a wide variance in truck capacity, from tri-axle dump trucks, to dump trucks with secondary trailers, to full-length tractor-trailers. However, unless most of the aggregate is sent by some combination of marine transport and rail, there will be hundreds of truckloads per day of aggregate exiting the quarry, in addition to the current shipments of cement.

The connection between the St Marys quarry and the road network is shown on the Google Maps image below.

waterfront-trail-waverly-annotated2

Drivers who frequently use the Waverly Road/Highway 401 interchange just north of the quarry will attest that traffic frequently backs up at the on/off ramps for eastbound traffic (on the south side of the 401). What effect would a few hundred extra trucks/day have on this traffic?

A major recreational feature, the Waterfront Trail, would also be impacted by the additional traffic. The Waterfront Trail is routed along Waverly Road and Energy Drive just north of the quarry:

Looking west on Waterfront Trail, at junction with Waverly Road.

Looking west on Waterfront Trail, at junction with Waverly Road.

Users of the Waterfront Trail share the road with traffic entering and exiting the 401 in this interchange:

Looking west from Waverly Road along Energy Drive, with on/off ramps for 401 eastbound traffic.

Looking west from Waverly Road along Energy Drive, with on/off ramps for 401 eastbound traffic.

Truck traffic going north on Waverly Road and County Road 57, or going to the westbound 401, will use the narrow bridge over the 401:

Waverly Road bridge over Highway 401 to Bowmanville and to westbound 401 access ramp.

Waverly Road bridge over Highway 401 to Bowmanville and to westbound 401 access ramp.

This bridge is part of one of the two current cycling routes between Bowmanville and the Waterfront Trail (see Getting Across the 401). The combination of a narrow bridge with merging and turning traffic on either side of the bridge makes this a dangerous passage for cyclists, even without adding several hundred more heavy trucks each day.

The transport of 4,000,000 tonnes of limestone aggregate may have significant implications re traffic congestion and danger to vulnerable road users. When coupled with the wear and tear on roads and the emissions from diesel engines, the impact of transportation will be an important part of the Environmental Assessment of this project.

 

Top photo: the Capt. Henry Jackman approaching the St Marys dock, August 2016.

A container train on the Canadian National rail line.

Door to Door – A selective look at our “system of systems”

Also published at Resilience.org.

Our transportation system is “magnificent, mysterious and maddening,” says the subtitle of Edward Humes’ new book. Open the cover and you’ll encounter more than a little “mayhem” too.

Is the North American economy a consumer economy or a transportation economy? The answer, of course, is “both”. Exponential growth in consumerism has gone hand in hand with exponential growth in transport, and Edward Humes’ new book provides an enlightening, entertaining, and often sobering look at several key aspects of our transportation systems.

door to door cover 275Much of what we consume in North America is produced at least in part on other continents. Even as manufacturing jobs have been outsourced, transportation has been an area of continuing job growth – to the point where truck driving is the single most common job in a majority of US states.

Manufacturing jobs come and go, but the logistics field just keeps growing—32 percent growth even during the Great Recession, while all other fields grew by a collective average of 1 percent. Some say logistics is the new manufacturing. (Door to Door, Harper Collins 2016, Kindle Edition, locus 750)

With a focus on the operations of the Ports of Los Angeles and Long Beach, Humes shows how the standardized shipping container – the “can” in shipping industry parlance – has enabled the transfer of running shoes, iPhones and toasters from low-wage manufacturing complexes in China to consumers around the world. Since 1980, Humes writes, the global container fleet’s capacity has gone from 11 millions tons to 169 million tons – a fifteen-fold increase.

While some links in the supply chain have been “rationalized” in ways that lower costs (and eliminate many jobs), other trends work in opposite directions. The growth of online shopping, for example, has resulted in mid-size delivery trucks driving into suburban cul-de-sacs to drop off single parcels.

The rise of online shopping is exacerbating the goods-movement overload, because shipping one product at a time to homes requires many more trips than delivering the same amount of goods en masse to stores. In yet another door-to-door paradox, the phenomenon of next-day and same-day delivery, while personally efficient and seductively convenient for consumers, is grossly inefficient for the transportation system at large. (Door to Door, locus 695)

Humes devotes almost no attention in this book to passenger rail, passenger airlines, or freight rail beyond the short-line rail that connects the port of Los Angeles to major trucking terminals. He does, however, provide a good snapshot of the trucking industry in general and UPS in particular.

Among the most difficult challenges faced by UPS administrators and drivers is the unpredictable snarl of traffic on roads and streets used by trucks and passenger cars alike. This traffic is not only maddening but terribly violent. “Motor killings”, to use the 1920s terminology, or “traffic accidents”, to use the contemporary euphemism, “are the leading cause of death for Americans between the ages of one and thirty-nine. They rank in the top five killers for Americans sixty-five and under ….” (locus 1514)

In the US there are 35,000 traffic fatalities a year, or one death every fifteen minutes. Humes notes that these deaths seldom feature on major newscasts – and in his own journalistic way he sets out to humanize the scale of the tragedy.

Delving into the records for one representative day during the writing of the book, Humes finds there were at least 62 fatal collisions in 27 states on Friday, February 13, 2015. He gives at least a brief description of dozens of these tragedies: who was driving, where, at what time, and who was killed or seriously injured.

Other than in collisions where alcohol is involved, Humes notes, there are seldom serious legal sanctions against drivers, even when they strike down and kill pedestrians who have the right of way. In this sense our legal system simply reflects the physical design of the motor vehicle-dominated transport system.

Drawing on the work of Strong Towns founder Charles Marohn, Humes explains that roads are typically designed for higher speeds than the posted speed limits. While theoretically this is supposed to provide a margin of safety for a driver who drifts out of line, in practice it encourages nearly all drivers to routinely exceed speed limits. The quite predictable result is that there are more collisions, and more serious injuries or death per collision, than there would be if speeding were not promoted-by-design.

In the design of cars, meanwhile, great attention has been devoted to saving drivers from the consequences of their own errors. Seat belts and air bags have saved the lives of many vehicle occupants. Yet during the same decades that such safety features have become standard, the auto industry has relentlessly promoted vehicles that are more dangerous simply because they are bigger and heavier.

A study by University of California economist Michelle J. White found that

for every crash death avoided inside an SUV or light truck, there were 4.3 additional collisions that took the lives of car occupants, pedestrians, bicyclists, or motorcyclists. The supposedly safer SUVs were, in fact, “extremely deadly,” White concluded. (Door to Door, locus 1878)

Another University of California study found that “for every additional 1,000 pounds in a vehicle’s weight, it raises the probability of a death in any other vehicle in a collision by 47 percent.” (locus 1887)

Is there a solution to the intertwined problems of gridlock, traffic deaths, respiratory-disease causing emissions and greenhouse gas emissions? Humes takes an enthusiastic leap of faith here to sing the praises of the driverless – or self-driving, if you prefer – car.

“The car that travels on its own can remedy each and every major problem facing the transportation system of systems,” Humes boldly forecasts. Deadly collisions, carbon dioxide and particulate emissions, parking lots that take so much urban real estate, the perceived need to keep adding lanes of roadway at tremendous expense, and soul-killing commutes on congested roads – Humes says these will all be in the rear-view mirror once our auto fleets have been replaced by autonomous electric vehicles.

We’ll need to wait a generation for definitive judgment on his predictions, but Humes’ description of our present transportation system is eminently readable and thought-provoking.

Top photo: container train on Canadian National line east of Toronto.